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At GN Separation, we specialize in providing innovative solutions for industrial separation needs. With over 10 years of experience, we have earned a strong reputation for delivering high-performance equipment. One of our standout products is the GN 3 Phase Decanter Centrifuge, designed for efficient solid-liquid-liquid separation. Recently, we have successfully shipped this cutting-edge technology to a client in South America, offering them a reliable solution for their oily sludge treatment process.

Three-Phase Separation Solution for Oily Sludge Treatment

Our GN 3 Phase Decanter Centrifuge is the perfect solution for industries that require the separation of oil, water, and solids. It excels in separating these three phases, ensuring a clean and efficient output, whether it’s for oil recovery, wastewater treatment, or other industrial applications.

This 3 Phase Decanter Centrifuge operates based on the principle of sedimentation, where the solid particles and two immiscible liquid phases with different densities are separated under high centrifugal force. When the mixture enters the high-speed rotating drum, the material is subjected to centrifugal force, causing the heaviest particles (solids) to settle first, followed by the heavier liquid phase (water), and finally the lighter liquid phase (oil).

The machine’s unique design includes a driving system, decanter bowl, screw conveyor, cover box, skid, and VFD control panel, allowing it to operate continuously for 24 hours, ensuring seamless and efficient performance. The GN 3 Phase Decanter Centrifuge can handle feed materials with less than 10% solids and particle sizes of less than 2mm, making it suitable for a variety of industrial applications, including oil recovery from oily sludge.

Modular Design for Complete Oil Sludge Treatment

Our solution for oily sludge treatment is built around three key modules:

1. Mud Conveying Module
   The mud conveying system ensures a smooth flow of materials to the decanter centrifuge. The equipment is designed to transport sludge efficiently, preparing it for the separation process. This system helps minimize material loss and optimizes overall processing time.

2. Tank Cleaning and Sludge Settling Module (Slant Plate Clarifier)
   GN Separation’s Slant Plate Clarifiers play a key role in washing and settling oil tank sludge. This module helps separate the bulk of solids and water before the material is sent to the decanter centrifuge. By utilizing inclined plates, this system accelerates the settling process, improving the efficiency of the subsequent separation stages.

3. Three-Phase Decanter Centrifuge Module
   The GN 3 Phase Decanter Centrifuge is the heart of the separation process. Its high-performance design ensures efficient separation of oil, water, and solids. This technology is crucial for industries that need to recover oil from sludge while separating water and solids for proper disposal or treatment.

Specifications of GN 3 Phase Decanter Centrifuge

Our GN 3 Phase Decanter Centrifuge is available in various models, with the following specifications:

• Model Options: GNLWS-364, GNLWS-454, GNLWS-554
• Capacity: 5 m³/h, 10 m³/h, 15 m³/h
• Max Speed: Up to 3986 RPM
• Max G Force: Up to 3200 G
• Main Drive Power: From 22 KW to 75 KW
• Material: Duplex Stainless Steel SS2205
• Screw Conveyor Wear Protection: Tungsten Carbide Tiles

These specifications make the GN 3 Phase Decanter Centrifuge an ideal choice for various industries, including oil recovery, chemical processing, and wastewater treatment. The equipment is highly customizable, offering adjustable separation mechanisms to meet specific client needs, such as the proportion of the two liquid phases.

Adjustable Separation for Flexible Operation

The GN 3 Phase Decanter Centrifuge also features an adjustable impeller that allows operators to fine-tune the separation process based on the proportion of the two liquid phases. This flexibility helps optimize the separation results and ensures high efficiency throughout the operation. The adjustable impeller allows for easy modification of the separation line during ongoing operations, making it suitable for varying conditions.

A Successful Partnership with South American Clients

This recent shipment to a South American customer showcases GN Separation’s ability to meet the diverse needs of clients around the world. By providing high-quality equipment and support, we are proud to assist our customers in improving their operations and achieving better separation results in oily sludge treatment.

At GN Separation, we look forward to expanding our global presence and continuing to deliver cutting-edge separation solutions to clients across the globe. Whether you’re handling oil sludge, wastewater, or any other industrial separation challenge, our technology is designed to provide efficient, reliable, and cost-effective results.

For more information on our GN 3 Phase Decanter Centrifuge and other separation solutions, feel free to contact us. We are always here to help with your separation needs.

GN Separation looks forward to working with you.

GN Separation is proud to introduce the GN Synergistic Frequency Vibrating Screen, a cutting-edge product developed to offer unmatched performance in screening, grading, and separation of fine-grained materials. This innovative machine combines linear vibration frequency with partial electromagnetic vibration frequency to deliver exceptional results in various industries, including coal, metallurgical mineral processing, chemicals, and ceramics.

Dual Vibration Mechanism for Superior Efficiency

At the heart of the GN Synergistic Frequency Vibrating Screen is its unique dual vibration principle. The screen utilizes both electromagnetic excitation and motor-driven linear vibration to achieve outstanding performance. The electromagnetic exciter drives the screen mesh to create instant, powerful vibrations, while the motor generates linear vibration to move the material across the screen surface. This synergistic effect enhances the screening process, improving material flow and separation efficiency.

Key Features of the GN Synergistic Frequency Vibrating Screen

• Self-Cleaning Screen Mesh: The electromagnetic excitation ensures the screen mesh is constantly excited, preventing blockages and promoting self-cleaning. This feature makes the machine highly effective in screening fine materials without frequent maintenance.

• Independent Control of Electromagnetic Excitation: The amplitude of the electromagnetic vibration can be adjusted to meet the specific needs of different screen positions, ensuring flexibility and adaptability in various working conditions.

• High Screening Efficiency: The dual motor setup provides smooth and efficient material transport across the screen surface, resulting in high screening efficiency and improved throughput.

• Water Spray Device: Equipped with a water spray system, the machine helps fully disperse the material on the screen surface, boosting the screening rate and ensuring a cleaner, more accurate separation.

• Durable Design: The flow-through parts of the equipment are sprayed with polyurea, enhancing wear resistance and corrosion protection, thus extending the service life of the vibrating screen.

Versatile Applications

The GN Synergistic Frequency Vibrating Screen excels in various industries where fine-grained material separation is critical. It is particularly beneficial in coal processing, metallurgical mineral processing, chemical manufacturing, and ceramics, among others.

Technical Parameters

Model	GNFk2020	GNFk2030
Screen Deck Layer	1 Layer	1 Layer
Screen Area	4㎡	6㎡
Linear Vibration Amplitude (Double)	0-3mm	0-3mm
Electromagnetic Vibration Amplitude (Double)	0-2mm	0-2mm
Total Power (Output)	5.4kW	7kW
Motor/Electromagnetic Vibration Frequency	16/50Hz	16/50Hz
Screen Surface Angle	16±2°	16±2°
Mesh Size	0.045 – 3 mm	0.045 – 3 mm
Capacity (for Dry Ore m³/h)	5～25	5～25

Note: The above parameters are for reference only and can be adjusted based on customer requirements. For precise details, please consult GN Separation.

Enhanced Performance for Different Materials

The GN Synergistic Frequency Vibrating Screen’s performance can vary based on the material type and working conditions. The combination of linear and electromagnetic vibrations ensures that the screen can handle a wide range of materials efficiently, offering high throughput and precise separation.

Conclusion

GN Separation’s Synergistic Frequency Vibrating Screen represents a breakthrough in screening technology, offering high efficiency, durability, and versatility. Its self-cleaning screen mesh, adjustable vibration amplitudes, and robust design make it an ideal solution for industries where fine-grained material separation is essential.

For more information or to discuss how the GN Synergistic Frequency Vibrating Screen can improve your operations, contact GN Separation today. We look forward to helping you find the perfect solution for your screening needs.

At GN Separation, we understand the importance of efficient and reliable equipment for material processing in various industries. One of our standout products, the GN High Shear Circular Screen, delivers exceptional performance for applications such as classification, coarse separation, and dewatering. Ideal for materials like silica sand, feldspar, coal, iron ore, gold ore, and more, this equipment ensures optimal results in fine material screening.

How the GN High Shear Circular Screen Works

The GN High Shear Circular Screen uses a single excitation source – a vibration motor – to drive the screen’s motion. This vibration motor generates an inertia force that fluctuates in a sinusoidal pattern around the fixed axis, producing a circular vibration in the screen deck assembly. The overall assembly of the screen deck is arranged in a single layer and multiple sections, all powered by one vibration motor. This unique design enables superior efficiency, energy savings, and high processing capacity.

Features of the GN High Shear Circular Screen

1. High Screening Area: The GN High Shear Circular Screen offers a large screening area, ensuring that materials are processed efficiently, even in high-volume applications.

2. Adjustable Screen Deck Angle: With the ability to adjust the screen deck angle, this screen offers flexibility to suit various material types and processing conditions.

3. Compact and Robust Structure: The screen’s compact structure allows for easy integration into existing systems, while its durable construction ensures long-lasting performance.

4. Advanced Vibration Mode: The innovative vibration mode maximizes energy efficiency and improves screening accuracy. This design allows for effective separation of fine particles, with high screening efficiency and large processing capacity.

5. Energy-Efficient Operation: The GN High Shear Circular Screen is engineered to be energy-efficient, with low power consumption and minimal dynamic load. This helps to reduce operating costs while maintaining peak performance.

6. Reliable and Stable Performance: This equipment is designed for stability and reliability, offering consistent operation with minimal downtime.

7. Flexible Screen Mesh Options: The screen uses flexible polyurethane fine screen mesh with a high opening rate (28-45%), ensuring excellent separation efficiency and an extended lifespan of more than six months.

GN High Shear Circular Screen Specifications

Model	GNYK1028	GNYK1440
Total Screening Area	2.8㎡	5.6㎡
Vibration Amplitude (Double)	2-4mm	2-4mm
Total Installed Power (output)	1×1.84kW	1×2.3kW
Vibration Frequency	25Hz	25Hz
Screen Inclination	23°-27°	23°-27°
Mesh Size	0.045 – 2 mm	0.045 – 2 mm
Screen Size (Length × Width)	700×1050 (mm)	840×1450 (mm)
Number of Screen Mesh	4	5
Processing Capacity (Dry Ore m³/h)	3～20	4～30

Why Choose the GN High Shear Circular Screen?

• Reliable Vibration Source: The high-quality imported vibration motor (Martin motor or OLI motor) ensures reliable operation and extended service life.

• Large Processing Capacity: With a design focused on maximizing screening efficiency, the GN High Shear Circular Screen is capable of handling larger volumes of material, making it ideal for high-demand industries.

• Energy Saving & Low Maintenance: The equipment’s design reduces power consumption, while its durable construction minimizes the need for frequent maintenance, enhancing operational efficiency and reducing downtime.

• Superior Durability: The screen box assembly undergoes overall heat treatment, ensuring it can handle high vibration intensity over extended periods of use. The surface treatment, which includes sandblasting and the application of heavy anti-corrosion paint, enhances the screen’s resistance to wear and tear.

• Enhanced Screening Effect: The addition of reconstituted-slurry spray water between each section of the screen deck improves the material’s screening effect, ensuring maximum separation efficiency.

Conclusion

The GN High Shear Circular Screen is an advanced solution for industries that require high-performance screening equipment. With its energy-efficient operation, compact structure, and reliable performance, it is an essential tool for the classification, coarse separation, and dewatering of various materials, including silica sand, feldspar, coal, and ores. If you’re looking for a solution that combines high efficiency with long-term durability, the GN High Shear Circular Screen is the perfect choice for your needs.

For more information or to request a quote, feel free to contact GN Separation – we look forward to assisting you with your material screening solutions!

At GN Separation, we are proud to provide our  dewatering solutions for clients worldwide. One such example is the successful delivery of our GNLW554 Dewatering Decanter Centrifuge to an overseas client, marking another milestone in our commitment to helping industries handle wastewater and sludge treatment with efficiency and reliability.

Introducing the GN T-Series Dewatering Decanter Centrifuge

Our GN Dewatering Decanter Centrifuge is part of the T-series, specifically designed for dewatering and thickening purposes. With an optimized beach angle of 8.5 degrees, this machine excels in removing excess water from sludge and other slurry materials. The longer cone section in the centrifuge enhances its dewatering performance, ensuring the discharge of solid materials that are significantly drier compared to conventional machines.

This centrifuge is widely used in industries requiring maximum dewatering of municipal and industrial wastewater sludge, especially where fine particle separation is crucial.

Applications of the Dewatering Decanter Centrifuge

The GN Dewatering Decanter Centrifuge is perfect for a wide range of materials, including:

• Drilling mud
• Oily sludge
• Sand washing water
• Steel-making wastewater
• Municipal sewage
• Industrial wastewater
• And many more!

Its versatility ensures it is suitable for various industrial sectors such as oil and gas, construction, mining, chemicals, and environmental protection.

Advanced Features of the GNLW554 Model

The GNLW554 is a larger model in our T-series, equipped with a 550mm bowl diameter and longer bowl length, offering a higher capacity and better performance for handling large volumes of sludge. Some key specifications include:

• Max Bowl Speed: 3123 RPM
• Max G Force: 3000 G
• Main Motor Power: 55-90 KW
• Beach Angle: 8.5°
• Material: Duplex Stainless Steel (SUS2205/SUS2304)

The centrifuge’s design allows for high efficiency, energy savings, and easy maintenance. The robust, wear-resistant construction ensures long-lasting performance even under the most demanding conditions.

Efficient and Reliable Separation Process

Our T-Series Decanter Centrifuge is engineered for easy material separation, handling large particle sizes, high-density differences between solids and liquids, and materials with low viscosity and high concentration. For fine particle materials, the addition of flocculants ensures successful coagulation, helping the centrifuge achieve excellent separation results.

Furthermore, the centrifugal casting process used to manufacture key parts such as the bowl shaft caps and screw blades ensures superior durability and resistance to corrosion, outperforming traditional welded parts.

Why Choose GN Separation’s Dewatering Decanter Centrifuge?

• High Performance: The 8.5-degree beach angle design increases the dewatering area, allowing for better separation and dryer solids.
• Durable Construction: Components made of duplex stainless steel ensure the centrifuge is resistant to corrosion and wear, offering extended service life.
• Energy Efficient: The machine’s optimized design reduces power consumption while maintaining high processing capacity.
• Customizable Solutions: We offer tailored solutions depending on your unique processing needs, including options for high-concentration, high-viscosity materials.

A Trusted Partner for Wastewater Treatment Solutions

As a leading manufacturer of separation equipment, GN Separation not only provides top-tier dewatering centrifuges but also offers turnkey solutions for the entire material dewatering process. This includes options for transportation, classification, and dewatering, ensuring that you have a complete solution to address your unique wastewater treatment needs.

If you’re looking for reliable, high-performance equipment to handle your dewatering needs, consider GN Separation’s GNLW554 Dewatering Decanter Centrifuge. Our experienced team is ready to assist you in achieving efficient and cost-effective solutions for your industrial wastewater treatment challenges.

Contact GN Separation today for more information on how we can support your wastewater treatment projects!

In industries where heavy-duty material handling is crucial, GN Separation’s Solids Vacuum Pump (also known as the sludge vacuum pump) provides a reliable and efficient solution. This robust and versatile vacuum-loading solids transfer pump is designed to handle a wide range of challenging applications, including the transfer of solids, powders, slurries, and sludge. Powered entirely by compressed air, the GN Solids Vacuum Pump eliminates the need for electrical power, ensuring safe operation in explosive environments such as the oil and gas and coal industries.

GN Solids Vacuum Pump Features

The GN Solids Vacuum Pump is a compact, efficient, and highly durable machine that excels in demanding environments. It works by creating a high vacuum inside the pump using compressed air, allowing it to easily suction and transport materials across long distances. Capable of operating with a vacuum degree of 25” Hg (85 kPa), this pump offers an impressive capacity, with the ability to load materials through distances of up to 500 meters (or even 1,000 meters for larger units).

GN Solids Vacuum Pumps are available in three models:

• GNSP-10B – 10 m³/h
• GNSP-20B – 20 m³/h
• GNSP-40B – 40 m³/h

Each model is designed with high solids content capability (up to 80%) and can handle particles as large as 75 mm for the GNSP-40B model, making it ideal for tough applications. The pump requires only compressed air, with varying air demand based on the model size:

• GNSP-10B: 4.3 m³/min (150 CFM)
• GNSP-20B: 8 m³/min (280 CFM)
• GNSP-40B: 17 m³/min (600 CFM)

With a variety of configuration options, GN also offers the flexibility to design and manufacture Group Pump Units, combining two or more pumps in a single skid for higher flow rates.

Wide-Ranging Applications

GN Solids Vacuum Pumps are versatile and widely used in many industries. Here are some of the key applications:

• Mining: Effective for transferring coal and other mining slurries, longwall slurry control, and drilling mud and cuttings.
• Oil & Gas: Ideal for OBM transfer, pit cleaning, and oil spill capture and recovery.
• Construction: Used for thickener de-sludge cleaning, sump and shaft cleaning, and tunneling applications.
• Waste Management: Perfect for hazardous waste recovery, effluent and processing waste transfer, and rapid spillage recovery.
• Agriculture: Transports agricultural products and waste, such as sand, bentonite, and cement powders.
• Marine and Petrochemical: Used for barge and ballast tank cleaning, ship cleaning, and petrochemical tank cleaning.

Other uses include pulp and paper mill waste removal, tailings dewatering, power station ash pond cleaning, and even industrial cleaning in high-volume bulk transfer operations.

GN Solids Vacuum Pump Working Principle

The GN Solids Vacuum Pump operates on a simple but effective working principle. Compressed air is fed into the pump, creating a high vacuum inside the tank. The suction line draws the material into the pump. After a few seconds, the valve switches the airflow direction, generating positive pressure inside the pump tank. This pressure pushes the material out of the pump and through the discharge line.

The larger model, GNSP-40A, can operate in both manual and automatic modes, while the smaller models (GNSP-10A and GNSP-20A) are designed for automatic operation only. Since the pump runs on compressed air, it is safe for use in industries where electrical equipment may pose a hazard, such as the oil, gas, and coal industries.

GN Mini Vacuum Cleaner for Industrial Waste

In addition to the large-scale Solids Vacuum Pumps, GN also offers the GN Mini Vacuum Cleaner, a more compact and mobile solution designed for industrial cleaning tasks. The Mini Vacuum Cleaner is air-operated and features both suction and positive pressure functions, allowing it to handle tough cleanup jobs effectively. The portable and lightweight design makes it easy for operators to move around, while adjustable suction and discharge times enable automatic operation, making it perfect for continuous cleaning tasks in challenging industrial environments.

Conclusion

GN Separation’s Solids Vacuum Pumps provide an essential solution for a variety of industrial and mining applications where efficient, high-capacity material transfer is necessary. Their ability to handle high solids content, long-distance delivery, and diverse applications makes them a reliable choice for industries worldwide. With the flexibility to customize the pump size and configuration, GN Solids Vacuum Pumps offer an ideal solution for tackling even the most demanding material transfer tasks.

For more information on GN Solids Vacuum Pumps and other industrial equipment, please don’t hesitate to contact us. GN Separation looks forward to working with you to provide the most effective solutions for your business needs.