GN Nodig Mud Recycling System

GN Separation is excited to announce our participation in the 2024 China Mining Conference, one of the most influential events in the mining industry. The event will take place in Tianjin, China, and we warmly welcome you to visit us at Hall N2, Booth 2301A for business discussions and to explore how our innovative solutions can benefit your operations. For more information on the event, please visit the official website: China Mining Conference.

At this year’s conference, we will be showcasing our GN 2-Deck Stack Vibrating Screen, an advanced piece of equipment ideal for fine-grained material processing, including wet screening, classification, and dehydration treatment. The GN Stack Vibrating Screen has been widely used in industries such as mineral processing and coal preparation, thanks to its adaptability and high efficiency.

Why Choose GN Stack Vibrating Screen?

The GN Stack Vibrating Screen, developed in-house by GN Separation, is designed using the dual-vibration motor principle to achieve precise linear vibration. With the flexibility to configure 2 to 5 layers based on operational requirements, the screen provides energy savings, high screening efficiency, and a large processing capacity. Its simple, yet robust structure ensures stable and reliable performance, making it one of the most advanced screening systems in the market today.

 

Key Features:

• High Screening Efficiency: With an energy-saving design, GN Stack Vibrating Screen offers high performance for fine-grained material screening, providing excellent processing capacity with minimal power consumption.
• Polyurethane Screen Mesh: The screen features a high opening rate (28-45%) and an average lifespan of over 6 months, ensuring durability and reduced maintenance costs.
• Advanced Design: Our screens utilize a multi-layer structure with small footprints, making them suitable for operations where space is limited but processing efficiency is crucial.
• Durable and Reliable: The screen adopts advanced anti-corrosion treatments and is equipped with a modular feeding box that increases screen longevity, reduces damage, and lowers operational costs.

The GN Stack Vibrating Screen is customizable based on customer needs, making it suitable for a wide variety of materials and working conditions. Its modular design also ensures easy maintenance and cost-effective operation over the long term.

Technical Highlights:

We offer a range of small and medium to medium and large Stack Vibrating Screen models, allowing for optimal customization based on the requirements of your project. These models are available with various technical specifications such as:

• 2 to 5 screen layers
• A processing capacity of up to 42 m³/h (depending on the model)
• A mesh size range from 0.045 to 2mm
• Energy-efficient motors and flexible screen inclination

For a full overview of technical parameters, we encourage you to consult our team at the conference or contact us directly.

Visit Us for Tailored Solutions

Whether you’re looking for solutions in wet screening, classification, or fine material dehydration, GN Separation’s Stack Vibrating Screen is an excellent choice. We also offer other high-performance equipment that may meet your needs, so feel free to consult with us at the event.

We look forward to meeting you at Hall N2, Booth 2301A to discuss how we can help optimize your mining operations.

 

GN Separation is part of GN Solids Control, Recently, GN Solids Control has introduced the Truck Mud Treatment System, designed to enhance the efficiency and effectiveness of mud treatment processes in the field. Together, we strive to deliver new solutions that not only improve operational efficiency but also promote environmental sustainability.

The GNMS-500GT is an advanced mobile mud treatment system designed specifically for efficient purification and recovery of drilling mud. With a processing capacity of 400-500 GPM (90-110 m³/h), it effectively separates particles as small as 15 microns, allowing for the reuse of clean drilling mud. This enhances operational efficiency and reduces waste disposal costs, making it a highly cost-effective solution for mobile drilling operations.

Key Features:

Mobility & Adaptability: The GNMS-500GT features a track-mounted, modular design, making it easy to maneuver across various terrains. This makes it particularly ideal for geothermal drilling and other mobile drilling projects where flexibility is key. The system can be easily switched between track-mounted, skid-mounted, or vehicle-mounted configurations, depending on operational needs.

Cost-Efficiency: By recycling drilling fluids, the GNMS-500GT reduces the demand for fresh mud, lowering overall disposal expenses and reducing environmental impact. This system also helps improve drilling fluid performance, further driving down operational costs.

Ease of Maintenance: Thanks to its compact and efficient design, the GNMS-500GT is easy to maintain, with streamlined components that minimize downtime and reduce maintenance costs.

Detailed Specifications:

1. Track System:
   • Material & Durability: The alloy steel crawler is embedded with rubber blocks for strength, durability, and the ability to climb angles up to 30°. The track system offers remote-controlled walking and turning, making on-site adjustments simple and efficient.
   • Modular Design: The mud system is attached to the track platform using detachable bolts, allowing for easy removal. This flexibility enables rapid transitions between different configurations (track-mounted, skid-mounted, vehicle-mounted).
2. Hydraulic Jacking Legs:
   • The hydraulic support system stabilizes the unit during operation, providing protection to the track system and ensuring safety on challenging terrain.
3. Mud Tank:
   • The 3200L tank is designed for optimal mud recycling, with a sloped bottom to reduce the accumulation of solids and improve cleaning efficiency.
4. Generator Options:
   • The GNMS-500GT allows users to select a high-quality GN brand generator or use their own, depending on operational preferences.
5. Lighting System:
   • Equipped with all-weather outdoor LED lights, along with ceiling-mounted lights near the tool box and control panel, ensuring excellent visibility for night or low-light operations.
6. Desilter:
   • Dual-layer Shaker Screen: The GNMS-500GT features a 2.7 m² shaker screen with separate layers for coarse and fine screening. Italian OLI vibrators deliver 7.0G force, ensuring thorough solid-liquid separation.
   • High-Quality Construction: API RP13C composite screen mesh and stainless steel shaker deck with SS slots ensure durability, while quick and easy screen installation using gear wedge clamps minimizes downtime.
7. Shaker Deck Angle Adjustment Device:
   • Mechanical adjustment device allows for angle adjustments between -3° and +5°, making it suitable for different geological conditions.
8. Mud Mixing Hopper:
   • Stainless steel Venturi mud hopper for efficient preparation and mixing of drilling fluids.
9. Submersible Slurry Pump:
   • Delivers slurry to the desilter and discharges mud back to the drilling rig’s mud pump.

Environmental & Operational Benefits:

• Environmentally Friendly:
  • The GNMS-500GT minimizes soil contamination by eliminating the need for a mud pit, promotes water reuse, and reduces the environmental footprint during geological exploration. Its pure mechanical separation also reduces the reliance on chemical agents, making it a sustainable option for drilling operations.
• Cost Reduction:
  • By lowering wear and tear on drill bits and mud pumps, reducing waste disposal costs, and cutting down on transportation and waste management expenses, the GNMS-500GT significantly reduces overall drilling costs.
• Safety & Efficiency:
  • The system’s modular design ensures quick installation and disassembly, improving on-site safety and efficiency. With highly automated functions, human intervention is minimized, while its closed-loop drilling fluid recycling boosts operational efficiency.

Technical Overview:

• Cut Point: 15-20 microns
• Cleaner Model: GNZY754K-Y6N
• Screen Area: Upper & Lower: 1.35 m² each
• Cyclones: 4 units, 6 pcs
• Submersible Pump Power: 11 kW
• Venturi Mix Hopper: GNSLD-260
• Mud System Power: 15 kW
• Track Drive Power: 22 kW
• Recommended Generator Power: 48 kVA
• Tank Capacity: 3200 L
• Dimensions: Tank Module: 3560 x 2000 x 2484 mm, Track Module: 3870 x 2000 x 1120 mm
• Total Weight: 6000 kg

The GNMS-500GT Track Mud Treatment System is an essential tool for modern drilling operations, offering a versatile, cost-effective, and environmentally friendly solution. GN Separation looks forward to working with you to enhance your drilling efficiency and sustainability.

We are excited to announce that GN Separation will be participating in the 13th Mongolia Mining International 2024, one of the most prestigious mining events in Mongolia. The expo will take place from October 8 to 10, 2024, at the Buyant Ukhaa Sport Palace in Ulaanbaatar, Mongolia. You can find us at Booth B03.

The Mongolia Mining International Expo has become a key event in the Mongolian mining sector since its inception in 2011. It is the largest and most significant exhibition for mining companies, service providers, and equipment manufacturers from around the globe. The expo provides a dynamic platform to showcase advanced technologies, establish valuable business partnerships, and share insights on industry developments.

Each year, the event draws around 150-200 exhibitors, including foreign and domestic companies from various sectors related to mining—exploration firms, equipment suppliers, financial institutions, and consulting services. This year promises to be no exception, offering opportunities for networking, knowledge exchange, and business promotion in a rapidly growing sector.

About GN Separation

GN Separation is a subsidiary of Hebei GN Solids Control Co., Ltd., specializing in industrial separation equipment such as centrifuges, vibrating screens, dewatering screw presses, and pumps. Since 2007, GN has been a prominent player in the separation industry, operating across three factories with a total area of 110,000 square meters in China. We also maintain branch offices in the United States and Australia, offering localized services to our international clients.

Designated as a National High-Tech Enterprise, GN Separation upholds a robust management system and has held the American API Quality Management System Certification for over 14 consecutive years. Additionally, we are certified by the China Classification Society for ISO9001, ISO14001, and ISO45001. Our equipment also meets the EU CE, ATEX, and IECEx standards, reflecting our commitment to safety and quality.

Approximately 70% of GN Separation’s products are exported to over 70 countries, making us a global leader in separation technology. Our ERP Cloud + CRM Cloud management system ensures seamless production, digital control, and quality traceability, guaranteeing the highest standards in manufacturing.

We look forward to engaging with industry leaders, sharing our expertise, and showcasing our cutting-edge separation technologies at Mongolia Mining International 2024. If you’re attending, don’t forget to visit us at Booth B03!

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Stay tuned for more updates, and feel free to contact us if you have any inquiries before the event. GN Separation is excited to continue expanding its global reach and supporting the growing demands of the mining industry.

For over 10 years, GN Separation has been delivering high-performance bulk material handling solutions with the GN U-Type Screw Conveyor. Known for its reliability and flexibility, this equipment has proven itself across industries, moving both wet and dry materials efficiently, whether horizontally, on an incline, or vertically. With its versatility, the GN U-Type Screw Conveyor is ideal for conveying, feeding, distributing, collecting, or even mixing material in a wide range of applications.

Request a Quote | Download Brochure

A Versatile and Durable Solution

The GN U-Type Screw Conveyor is engineered to handle materials in various operational environments, with options for dust-free and weatherproof designs when equipped with special covers and gaskets. This makes it an excellent solution for handling bulk materials in challenging conditions.

Additionally, GN offers customized U-Type Screw Conveyors with integrated heating or cooling capabilities for temperature-sensitive materials. The compact design of the GN Screw Conveyor minimizes footprint while requiring no return run, allowing for easy installation even in confined spaces.

Expert Engineering Support

GN Separation’s experienced engineering team is ready to provide tailored solutions for your bulk material handling needs. With a focus on durability and precision, GN’s conveyors are robustly designed and expertly manufactured to meet specific industry requirements.

Key Applications for the GN U-Type Screw Conveyor

• Environmental Waste Management
• Oil and Gas Industry
• Construction Bulk Material Handling
• Grain Industry
• Chemical and Pharmaceutical Engineering
• Mining Industry
• Food & Beverage Processing
• Power & Metallurgy Plants
• Coal Industry

Technical Specifications

The GN U-Type Screw Conveyor comes in a variety of models with different capacities, motor powers, and screw diameters. Below is a brief overview of the available models:

Model	Screw Diameter (Inch/mm)	Screw Length (Ft/m)	Capacity (Tons/Hour)	Motor Power (Kw)	Screw Speed (Rpm)
GNSC10B-24	10 / 250	24 / 7.3	15	4 (5.4HP)	50-70
GNSC10B-36	10 / 250	36 / 11	15	5.5 (7.5HP)	50-70
GNSC12B-24	12 / 315	24 / 7.3	20	5.5 (7.5HP)	50-70
GNSC16B-48	16 / 400	48 / 14.6	45	18.5 (25HP)	50-70

For a complete list of models and specifications, download our brochure or request a quote.

Features and Benefits of the GN U-Type Screw Conveyor

• Custom Electrical Specifications: Available in 380V/50Hz, 415V/50Hz, 460V/60Hz, or customized options.
• Material Flexibility: Screw materials are available in wear-resistant 16Mn, hard-facing, or stainless steel, depending on the application.
• Modular Design: Standard length sections that are interchangeable, with options for customized lengths.
• Top-Quality Components: Gearboxes, motors, and bearings sourced from leading brands for dependable performance.
• Advanced Manufacturing: GN uses state-of-the-art CNC machinery, robotic welding, and more for precise, high-quality fabrication.
• Efficient Lubrication: Middle bearing seats come with a wear-resistant shaft sleeve and a lubricating oil cup for extended lifespan.
• Diverse Connections: Standard flange connections at the inlet and outlet, with additional options available based on customer requirements.

The GN U-Type Screw Conveyor is an indispensable tool for industries requiring efficient and reliable bulk material handling. Whether your operation involves waste management, oil and gas, or food processing, GN Separation provides the expertise and engineering excellence you need.

Contact GN Separation today to learn more about how our U-Type Screw Conveyor can enhance your operations.

At GN Separation, we pride ourselves on providing top-tier industrial bulk material handling solutions. One of our flagship products, the GN U-Type Screw Conveyor, has been a benchmark of reliability and performance for over a decade. This versatile equipment is designed to move materials efficiently in various settings, from horizontal and inclined to vertical transport.

Key Features of GN U-Type Screw Conveyor

1. Proven Performance: With over ten years in the industry, the GN U-Type Screw Conveyor has established itself as a dependable choice for bulk material handling. Its design has been refined to ensure optimal performance in a range of applications.
2. Versatile Material Handling: Whether you’re dealing with wet or dry materials, the GN U-Type Screw Conveyor can handle them with ease. It is capable of conveying, feeding, distributing, collecting, or mixing materials, making it suitable for diverse industrial needs.
3. Customizable Design: We understand that different applications have unique requirements. That’s why GN offers customized U-Type screw conveyors that can be equipped to handle heating or cooling needs during material conveyance. The design is compact, requiring less space and eliminating the need for a return run.
4. Durable Construction: Our screw conveyors are built to last. They come with robust materials such as wear-resistant 16Mn, hard-facing options, or stainless steel, tailored to your specific application. The gearbox, motors, and bearings are sourced from renowned brands to ensure reliability.
5. Enhanced Lubrication and Maintenance: The middle bearing seat features a wear-resistant shaft sleeve and a lubricating oil cup, allowing for easy maintenance and extended service life of the conveyor.
6. Flexible Connectivity: The GN U-Type Screw Conveyor is designed with standard flange connections for inlets and outlets, but we can accommodate various connection modes based on user requirements.

Applications Across Industries

The GN U-Type Screw Conveyor is versatile and can be employed in numerous sectors, including:

• Environmental Waste Management: Efficient handling of waste materials.
• Oil & Gas Industry: Conveying materials in demanding environments.
• Construction: Handling bulk materials on-site.
• Grain Industry: Moving and processing grain efficiently.
• Chemical and Pharmaceutical Engineering: Safe and precise material handling.
• Mining: Robust solutions for heavy-duty material transport.
• Food & Beverage: Meeting hygiene and material handling standards.
• Power and Metallurgy Plants: Reliable bulk material handling in energy production.
• Coal Industry: Handling coal efficiently and safely.

Technical Specifications

Our U-Type Screw Conveyors come in various models, tailored to different capacities and power requirements:

• GNSC10B-24: 10-inch screw diameter, 24 ft length, 15 tons/hour capacity, 4 kW motor power.
• GNSC12B-48: 12-inch screw diameter, 48 ft length, 20 tons/hour capacity, 11 kW motor power.
• GNSC18B-48: 18-inch screw diameter, 48 ft length, 55 tons/hour capacity, 22 kW motor power.

(Note: The specifications can be customized based on client requirements.)

Advanced Manufacturing

At GN Separation, we utilize state-of-the-art machinery in our manufacturing process, including advanced CNC machines, lather cutting machines, and robotic welding systems. This ensures precision and quality in every screw conveyor we produce.

For more information or to discuss your specific needs, please contact us. GN Separation looks forward to helping you with your bulk material handling challenges.