GN Solids Vacuum Pumps for Efficient Material Transfer

In many industries such as mining, wastewater treatment, tunneling, oil & gas, and food processing, the transfer of solids is an important part of operations. GN Separation’s Solids Vacuum Pump (also called a sludge vacuum pump) provides a practical solution for moving powders, slurries, sludge, and other challenging materials.

What Is a Solids Vacuum Pump?

A solids vacuum pump uses compressed air to create negative pressure for suction and positive pressure for discharge. Since it is powered entirely by compressed air, there is no need for an electrical motor, which allows safe use in environments where explosion-proof equipment is required.


Main Features and Specifications

GN offers three models of Solids Vacuum Pumps—GNSP-10B, GNSP-20B, and GNSP-40B—and can also provide grouped or skid-mounted systems for larger capacities.

Parameter Range / Value
Max Capacity 10, 20, or 40 m³/h
Inlet / Outlet Size 3″ (89 mm) to 4″ (114 mm)
Vacuum Degree Approx. 25 inHg (~ 85 kPa)
Max Suction Distance Up to 50 m
Max Discharge Distance 500 m–1,000 m (depending on model)
Max Solids Content Up to ~ 80%
Max Solids Size 50 mm–75 mm
Air Supply Pressure 550–785 kPa (≈ 80–114 PSI)
Air Consumption ~ 4.3–17 m³/min (150–600 CFM)

The pump can operate in manual or automatic mode, with valve switching between suction and discharge.


Typical Applications

The solids vacuum pump can be used in:

  • Thickener desluging

  • Mining slurry and tailings transfer

  • Tunnel boring machine (TBM) slurry removal

  • Shaft and sump cleaning

  • Oil spill recovery and transfer

  • Drilling cuttings and mud handling

  • Ship and ballast tank cleaning

  • Hazardous waste recovery

  • Bulk transfer of powders and slurries

  • Tank and wastewater sump cleaning

  • Under-belt material cleanup

  • Dredging and pond sludge removal


Points to Consider When Selecting

When evaluating a solids vacuum pump, it is useful to clarify:

  • Required flow rate (m³/h)

  • Maximum solids content in the material

  • Maximum particle size

  • Suction lift height and discharge distance

  • On-site air pressure and air volume

  • Operating mode (continuous or intermittent)

  • Safety requirements (e.g., explosion-proof)

  • Need for automated or manual operation

  • Whether a single unit or a multi-unit system is preferred

Providing this information helps ensure the right selection for the intended application.


Conclusion

GN’s Solids Vacuum Pump offers a practical approach for transferring sludge, slurry, powders, and other solid-containing materials in a wide range of industries. With its air-driven design, solids-handling capability, and flexible installation options, it can be applied to many process conditions.

Efficient Sludge Dewatering with GN Separation: GNLW364 Centrifuge & GNSJY3000 Chemical Dosing Unit

At GN Separation, our mission is to deliver high-performance, reliable, and sustainable solutions for solid–liquid separation. Two flagship pieces of equipment that illustrate this are the GNLW364 sludge dewatering centrifuge and the GNSJY3000 chemical dosing unit. Recently, we successfully deployed these systems in overseas sludge dewatering projects—here’s how they work together to deliver superior results.


GNLW364 Sludge Dewatering Centrifuge

The GNLW364 is a 14-inch bowl, high-speed decanter centrifuge engineered specifically for wastewater and sludge dewatering applications. Some of its key features:

  • Robust Drive System & Control Cabinet: Equipped with a dual-motor drive and a three-frequency conversion control cabinet that allows independent control over the main motor, back drive motor, and feed pump. This ensures optimal performance to match the characteristics of the sludge.

  • Wear Resistance & Materials: Critical parts such as the screw conveyor and discharge ports are protected with tungsten carbide inserts. The bowl assembly is made from duplex stainless steel for both strength and corrosion resistance.

  • Safety & Monitoring: Real-time vibration and temperature sensors, along with PLC-based overload protection, provide continuous and safe operation.

  • Separation Efficiency: The centrifuge is designed for high solids loading and delivers excellent dryness of discharged solids, suitable for municipal and industrial sludge applications.


GNSJY3000 Chemical Dosing Unit

To enhance the performance of the centrifuge, particularly when dealing with ultra-fine solids, GN Separation offers the GNSJY3000 chemical dosing unit. Key aspects include:

  • Purpose & Function: Used to flocculate fine particles that cannot be efficiently removed by centrifugation alone, thereby improving separation and effluent clarity.

  • Flexible Configuration: Designed to handle either liquid or powdered chemicals, with optional configurations for different operating environments.

  • Capacity & Operation: The dosing capacity can be adjusted according to the sludge characteristics and centrifuge throughput. Clients can choose the system configuration based on required dosing rates and safety needs.

  • Integration: The dosing unit works seamlessly with the centrifuge, enabling automated or semi-automated control of chemical addition, leading to more stable operation and reduced chemical consumption.


Combined Workflow: GNLW364 + GNSJY3000 in Sludge Dewatering Projects

  1. Feed Conditioning: Sludge is analyzed for solids content and particle size. If fine particles are present, the dosing unit is engaged to condition the sludge.

  2. Chemical Dosing: Coagulants or flocculants are precisely added through the GNSJY3000 to enhance separation.

  3. Centrifugation: The conditioned sludge is processed by the GNLW364, which captures solids and discharges clarified liquid.

  4. Outcome: Higher dryness of solids, cleaner effluent, reduced transport costs, and improved overall efficiency.


Why Choose GN Separation

  • Customization: Equipment can be tailored to specific feed conditions and project requirements.

  • Durability: Premium materials and wear-resistant protections ensure long service life.

  • Proven Success: The GNLW364 centrifuge and GNSJY3000 dosing unit have already been applied in overseas sludge dewatering projects with reliable results.


If you are considering a sludge dewatering project and require stable performance, high efficiency, and cost-effective operation, GN Separation’s GNLW364 centrifuge combined with the GNSJY3000 chemical dosing unit is the right choice. Contact us to learn more about how we can support your project needs.

GN Separation Delivers GNLW-654 Sludge Dewatering Centrifuge to Europe

We are pleased to announce that GN Separation has shipped a GNLW-654 T-Series Dewatering Decanter Centrifuge to our European client. This high-performing machine will significantly enhance sludge dewatering operations, delivering higher dryness, efficiency, and reliability under demanding industrial conditions.


Introducing the GNLW-654 Dewatering Decanter Centrifuge

The GNLW-654 is part of GN’s T-Series dewatering decanter centrifuges, built with a beach angle of 8.5 degrees.This design increases the length of the cone (beach) section, allowing more extended dewatering area and resulting in drier solid discharge.

Here are some of its key features and specifications:

 

Why the GNLW-654 is Ideal for Sludge Dewatering

 

This model is designedfor heavy-duty dewatering and thickening tasks. Among its advantages:

  • Enhanced Dryness of Solids: The extended beach area and optimized internal geometry lead to better solids discharge dryness.

  • Efficient Handling of Large & Dense Solids: It can process materials with large particle size, high density difference between solid and liquid, and high concentration.

  • Durability & Materials: Key parts like the bowl and shaft caps are made from duplex stainless steel (e.g. SUS2205 or SUS2304) via centrifugal casting, improving corrosion resistance and avoiding issues common with welded structures.

  • Wear-resistance: Solid discharge ports have hard tungsten carbide wear sleeves; screw blades are formed via CNC pressing for higher conveying efficiency and longer lifespan.

  • Operational Flexibility & Monitoring: The machine is equipped with an advanced control panel (VFD, PLC, HMI), real-time monitoring of parameters like vibration, bearing temperature, motor current, etc., plus automatic alarm/protection systems.


Application & Benefits for the European Client

For our European partner, the GNLW-654 will be used to process sludge from municipal and industrial wastewater treatment. Key benefits include:

  • Reduced disposal costs, thanks to much drier solids which are lighter and less bulky.

  • Improved throughput, due to higher processing capacity and better separation of solids & liquids.

  • Lower energy usage, as optimized design minimizes turbulence and mechanical losses.

  • Reduced maintenance downtime, thanks to wear-resistant parts and ease of component removal (e.g. hydraulic disassembly of main bearing).


Final Thoughts

The shipping of the GNLW-654 decanter centrifuge is another example of GN Separation’s commitment to delivering high-quality separation solutions that meet strict performance, durability, and efficiency requirements. We look forward to seeing the machine installed and delivering results for our client in Europe.

If you’d like to know more about how a dewatering decanter centrifuge can help with your sludge treatment challenges, feel free to reach out — we’re happy to share case studies, technical specs, or help you select the right model.


If you like, I can also prepare a version of this blog post with technical diagrams and photos, optimized for your company’s website or LinkedIn.

GN Separation’s New Material Separation Testing Workshop Completed and Delivered

GN Separation is pleased to announce the completion and delivery of our new Material Separation Testing Workshop, designed to support clients in evaluating equipment performance and selecting the most suitable solution for their applications. This dedicated facility integrates multiple testing modules, enabling both customer material testing at GN and on-site testing at customer facilities.

Comprehensive Testing Modules

The new workshop is equipped with five specialized testing modules:

  1. Mining Vibrating Screen Testing Module – Simulates real mine conditions to verify screening efficiency for ores, tailings, and other mining materials.

  2. Drilling Vibrating Screen Testing Module – Focuses on the separation of drilling fluids and solids to ensure stable performance in oil & gas operations.

  3. Decanter Centrifuge Testing Module – Designed to test GN’s series of decanter centrifuges under different material conditions. Clients can confirm separation results such as moisture content, clarity of recovered liquid, and throughput capacity.

  4. Combined Separation Testing Module (Vibrating Screen + Decanter Centrifuge) – Allows testing of integrated separation processes where a vibrating screen handles coarse solids removal, followed by a centrifuge for fine particle separation. This module replicates real-world solid-liquid separation flows for industries such as mining, drilling, and wastewater treatment.

  5. Solid Vacuum Pump Testing Module – Provides verification of pneumatic material transfer for slurries, sludge, and high-solid-content materials.

Highlight: Decanter Centrifuge Testing

Among these, the Decanter Centrifuge Testing Module is a core component. GN Separation’s decanter centrifuges are widely used in industries such as mining, oil & gas, wastewater treatment, and chemical processing.

Our centrifuges are designed for continuous solid-liquid separation with high efficiency. Featuring robust construction, wear-resistant materials, and optimized bowl and screw designs, they deliver reliable performance even under demanding conditions.

  • Versatility: Suitable for a wide range of slurries and sludge.

  • Separation Performance: High clarity of liquid discharge and low moisture content in solids.

  • Process Adaptability: Available in two-phase or three-phase models to suit different applications.

You can learn more about GN’s centrifuges here: GN Decanter Centrifuge.

Customer-Oriented Testing Service

With this new workshop, GN Separation can now:

  • Receive customer-supplied materials for in-house testing and issue performance reports.

  • Arrange field testing at customer sites, ensuring accurate evaluation under actual working conditions.

This flexible testing capability enables clients to confirm separation efficiency, capacity, and reliability before finalizing equipment selection, minimizing risks and ensuring the right match for their process requirements.


GN Separation looks forward to working with you by providing professional testing services and reliable separation solutions. Our new workshop is now fully operational and ready to support your projects.

GN Will Attend MiningMetals Central Asia 2025 – Showcasing Advanced Vibrating Screen Solutions

Date: September 17–19, 2025
Hall: 9
Booth No: 48/2
Venue: 42 Timiryazeva Street, Almaty, Kazakhstan, 050057
Official Website: www.mining-metals.kz/en

We are pleased to announce that GN Separation will be exhibiting at the MiningMetals Central Asia 2025 in Almaty, Kazakhstan – the largest and most recognized international exhibition for the mining and metallurgical industries in Central Asia.

This premier event brings together global leaders in the mining, exploration, and mineral processing industries. It provides a professional platform for showcasing cutting-edge technologies and forming new business partnerships across the Central Asian region.

GN Vibrating Screens – Built for Harsh Environments

Our linear motion and high-frequency vibrating screens are designed for high throughput, durability, and precise screening under tough mining conditions. With modular deck design, anti-blinding features, and easy maintenance, GN screens are tailored for:

  • Particle size classification

  • Slurry dewatering

  • Scalping and desliming

Key advantages include:

✅ Rugged structure with wear-resistant components
✅ Customizable screen panels (PU, stainless steel, wedge wire)
✅ Multiple deck configurations
✅ Low maintenance and long operational life

GN screens have been successfully deployed in over 90 countries, including large-scale projects in Central Asia, Africa, and South America.

Why Visit GN at MiningMetals?

This year, GN is expanding our footprint in the Central Asian market. By participating in MiningMetals Central Asia 2025, we aim to:

  • Demonstrate our separation technology innovations

  • Connect with local mining companies, EPC contractors, and system integrators

  • Explore strategic cooperation with distributors and service providers in Kazakhstan and neighboring countries

Let’s Connect

We welcome you to visit our booth at MiningMetals Central Asia 2025. Our team will be on-site to answer questions, present technical solutions, and discuss potential cooperation opportunities.

If you would like to pre-book a meeting, or request specific documentation, feel free to contact us in advance